聚羧酸系高效减水剂的研究开发

评述了聚羧酸系减水剂的研究现状，重点讨论了聚羧酸系减水剂的微观结构、作用机理以及化学合成。     

低能耗高保坍型聚羧酸系减水剂的合成及性能

合成工艺的低能耗是减水剂绿色制备的一个重要发展方向,研制高保坍型聚羧酸系减水剂解决现代混凝土施工中面临的坍落度损失控制难题具有重要实践意义。采用复合氧化-还原体系,在20 ℃条件下,以异戊烯醇聚氧乙烯醚、丙烯酸丁酯、丙烯酸羟乙酯和丙烯酸为共聚单体,一步法合成了高保坍型聚羧酸系减水剂。通过单因素试验和正交试验研究了丙烯酸丁酯、丙烯酸羟乙酯、链转移剂、还原剂、氧化剂用量对聚合物分散性和保坍性的影响规律,得到了最佳合成工艺为:丙烯酸丁酯与丙烯酸羟乙酯等摩尔取代丙烯酸的用量为30%,链转移剂用量为0.25%,还原剂用量为0.22%,氧化剂用量为0.30%(占聚醚大单体质量),反应时间为4 h。与国外同类产品相比,按最佳合成工艺参数制备的保坍剂具有显著的小坍度保持能力和较低的掺量敏感性,特别适用于小坍落度高保坍要求的混凝土施工。     

减缩抗裂型混凝土超塑化剂的性能及其作用机理

开发了一种新型的减缩抗裂型超塑化剂(shrinkage-reducing and anti-cracking polycarboxylate-based superplasticizer,SRPCA),掺量为水泥质量的0.2%时,减水率可达22.3%,且增强效果明显.和掺传统萘系减水剂的混凝土相比,掺SRPCA的混凝土90d的自收缩率和干燥收缩率分别降低了52.1%和44.9%.平板和圆环开裂实验证实:SRPCA大大提高了混凝土的抗裂能力.SRPCA的减缩抗裂效果基本接近减缩剂掺量为胶凝材料总质量2%的减缩抗裂效果,但SRPCA的掺量不到复掺萘系减水剂和减缩剂的1/10.     

混合材对水泥与减水剂适应性的影响研究

通过对掺高效减水剂水泥净浆流动性及流动性损失的测定试验，研究了3种混合材(粉煤灰、水淬高炉矿渣和沸石)在不同替代率情况下对减水剂作用效果的影响。结果表明：水淬高炉矿渣有利于改善减水剂与水泥的适应性，而掺粉煤灰和沸石(尤其是沸石)则会导致减水剂塑化作用的降低，而且浆体流动性损失也有增大趋势。     

多羧酸系高效减水剂与水泥的相容性

研究了不同高效减水剂(多羧酸系、萘系)对普通硅酸盐水泥、中热硅酸盐水泥、矿渣硅酸盐水泥及快硬硅酸盐水泥浆体的流动度及流动度经时损失情况。结果表明,多羧酸系高效减水剂比萘系高效减水剂与水泥具有更好的相容性;多羧酸系和萘系高效减水剂与不同水泥之间的相容性规律基本相同,即与矿渣水泥相容性较好,而与普通硅酸盐水泥相容性较差;多羧酸系高效减水剂适宜的使用温度为10～30℃。     

水性高分子材料在混凝土外加剂中的应用研究进展

综述了水性高分子材料在混凝土外加剂中的研究及应用情况,其中包括减水剂、引气剂、减缩剂、水下不分散剂及阻锈剂等。并着重介绍三聚氰胺系、脂肪族、氨基磺酸系和聚羧酸系等几类高效减水剂的合成及应用现状。     

Effect of competitive adsorption between sodium tripolyphosphate and naphthalene superplasticizer on fluidity of cement paste

The adsorption amount, ζ-potential of cement particles and fluidity of cement paste were tested to research the competitive adsorption between naphthalene superplasticizer(FDN) and STPP. The experimental results showed that the presence of STPP could significantly improve the fluidity of cement paste and reduce the fluidity loss with FDN. There existed a competitive adsorption between STPP and FDN. STPP and calcium ions formed complexes; they preferentially adsorbed onto surface of cement particles and preempt adsorption points of FDN; and it reduced adsorption amount of FDN. In the absence of STPP, saturation adsorption amount of FDN was 5.93 mg/g; but when the dosage of STPP was 0.1%, it reduced to 4.3 mg/g(about 72.5%). The adsorption amount of FDN was reduced by STPP, but ζ-potential of cement particles enhanced and fluidity of cement paste increased because of strong negative charge effect of the complexes. Adsorption of the complexes would delay Ca2+ into liquid and inhibit formation of active adsorption points. Then, content of FDN in liquid increased with the addition of STPP and ζ-potential of cement particles became stable. In this way, fluidity loss of cement paste reduced.     

新型蔗糖基聚羧酸高效减水剂的合成与性能

以自制甲基丙烯酸蔗糖酯（MASE）、丙烯酸（AA）、甲基丙烯酸（MAA）、烯丙基磺酸钠和烯丙基聚乙二醇（A PEG ）为原料,以过硫酸钾为引发剂,自由基共聚法合成蔗糖基聚羧酸高效减水剂。研究了反应时间、蔗糖酯含量及引发剂用量对蔗糖基聚羧酸高效减水剂性能的影响。并通过流动度测试、红外光谱表征及黏度对减水剂的结构与性能进行了分析与比较。各组分物质的量nAA ：nMAA ：nSAS ：nAPEG ：nMASE ＝3∶1∶2∶1∶0．2,MASE含量为4．9wt．％,引发剂为单体用量1．9wt．％,反应时间为5h时合成的减水剂性能最好。在水灰比为0．29,折固掺量为0．3w t ．％,水泥净浆流动度达到340mm。     

适用于聚羧酸减水剂的混凝土激发剂研究

提出一种适用于聚羧酸减水剂的复合矿物混凝土激发剂,研究了在不同养护条件、不同掺量下,激发剂对混凝土工作性能及各龄期强度的影响,结合XRD,SEM物相检测探讨了激发剂作用机理,并在连江可门港口泊位工程中试用,测试了掺激发剂混凝土的耐久性能.宏观测试结果表明所研激发剂I型对混凝土工作性能影响不大,能够提高混凝土早期强度,且对后期强度及长期耐久性能无不良影响;微观分析表明激发剂I型的掺入加速了C2S,C3S等矿物的水化,并激发了粉煤灰、矿粉的二次水化反应,混凝土强度发展拐点提前出现.     

Effects of molecular structure of polycarboxylate-type superplasticizer on the hydration properties of C3S

Effects of polycarboxylate-type superplasticizer(PC) molecular structure on the hydration heat of tricalcium silicate(C3S) paste and polymerization degree of hydration products(C-S-H gel) were researched by using TAM AIR isothermal microcalorimetry(TA) and 29Si nuclear magnetic resonance(NMR).Methoxy polyethylene glycol-methacrylates-based polycarboxylate superplasticizers with different side chain lengths and main chain lengths were employed.PC molecules with shorter main chain or longer side chains caused stronger retardation of C3S early hydration and lesser increase of C3S 3 d hydration degree.NMR measurement indicated that the incorporation of PC increased the hydration degree of C3S paste and the polymerization degree of silicon-oxygen tetrahedron of C-S-H gel.The tendency for C3S 7 d hydration degree to improve was more pronounced while PC molecules with longer main chain or shorter side chain were added.Whereas,PC molecules with longer main chains or longer side chains increased the 7 d polymerization degree of C-S-H gel.